At Bowe & Gant, we recently completed a demanding industrial electrical installation in Montclair, NJ, that highlights our capacity to manage complex projects under critical time constraints. Our client, a major industrial facility, identified the need to replace an aging Motor Control Center (MCC) to ensure long-term operational reliability and safety. The entire project, from demolition to commissioning, had to be executed during a scheduled plant-wide outage, making efficiency and on-time completion essential to prevent costly production delays.
Navigating the Challenges of an Industrial Electrical Installation
The project presented several distinct challenges. The first was the aggressive schedule dictated by the outage. Our project management team engaged in detailed pre-outage planning to coordinate every phase of the work, ensuring our activities integrated seamlessly with other contractors on site. The second challenge involved the physical installation. The location required our technicians to work at elevated positions, and the multi-ton MCC units demanded specialized rigging. Our team of qualified riggers developed and executed a precise lifting plan, safely removing the old equipment and setting the new MCC in place without incident. This adherence to strict safety protocols was vital to protecting both personnel and the client’s facility.
Ensuring Reliability: Retrofit and Commissioning
The final phase involved retrofitting the new MCC, connecting it to the plant’s existing power and control wiring. Our experienced industrial electricians skillfully handled this integration. Following the physical installation, we conducted a systematic commissioning process. This involved a full functional test of the new MCC, verifying that every circuit, starter, and control component operated exactly as designed.
We successfully completed the full demolition, installation, and commissioning of the new Motor Control Center within the client’s outage window. The project was finished with a perfect safety record, on schedule, and on budget. The client now has a modern, reliable electrical system, enhancing their plant’s safety and securing its operational uptime for years to come.
If your facility requires a partner with proven experience in managing complex industrial electrical projects, from MCC replacements to plant-wide upgrades, contact Bowe & Gant today. Let us put our expertise to work for you.
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